Elevate your custom framesets with our ZS44-ZS44 Hourglass Titanium Headtube—a component that seamlessly blends distinctive aesthetics with precision engineering. Machined from aerospace-grade Grade 5 titanium, this headtube features a sculpted hourglass profile that not only reduces weight but also adds an unmistakable visual signature to your builds. Designed for professional frame builders who demand both form and function.
Material Excellence: Aerospace-Grade Grade 5 Titanium
Crafted from Grade 5 (Ti-6Al-4V) titanium, the industry standard for high-performance bicycle frames, this headtube delivers:
- Exceptional Strength-to-Weight Ratio: The hourglass profile strategically removes material without compromising structural integrity.
- Aerospace Heritage: Grade 5 titanium is trusted in critical applications where failure is not an option.
- Natural Durability: Inherent corrosion resistance ensures your frames remain pristine for decades.
- Premium Finish: The raw titanium surface can be polished, brushed, or left as-machined to suit your brand aesthetic.
Engineering Precision for Integrated Headset Compatibility
Every dimension is held to strict tolerances to ensure seamless integration with ZS44-ZS44 (Zero-Stack 44mm) headsets. The headtube is specifically designed for:
- ZS44 Top and Bottom Cups: Perfect fit for standard integrated headset systems.
- Post-Weld Machining Allowances: Built-in material allowance for facing and reaming after welding, ensuring perfect cup seating and head alignment.
- Clean Aesthetics: The hourglass transition creates smooth lines that complement modern frame geometries.
Key Technical Specifications
| Specification | Detail |
|---|---|
| Material | Grade 5 Titanium (Ti-6Al-4V) |
| Design | Hourglass Profile (Straight Headtube with Sculpted Center) |
| Standard | ZS44-ZS44 (Zero-Stack 44mm) |
| Outer Diameter | 48.0 mm (±0.05 mm tolerance) |
| Inner Diameter | 44.0 mm (±0.05 mm tolerance) |
| Length | Fully Customizable (Specify your required length) |
| Post-Weld Allowance | Machining stock included for facing and reaming |
| Surface Finish | Raw machined / Brushed / Polished options available |
Custom Manufacturing: Lengths Tailored to Your Geometry
We understand that every frame design requires specific headtube dimensions. That’s why we offer complete length customization:
- Any Length You Specify: Provide your target dimension, and we’ll machine to your exact requirement.
- Prototype to Production: Order a single piece for a custom build or multiple units for production runs.
- No Minimum Order Quantity (No MOQ): We support builders at every scale—from one-off workshops to volume manufacturers.
Why Choose Our Titanium Headtubes for Your Frame Production?
- Aerospace-Grade Material: Sourced from certified Grade 5 titanium with full traceability.
- Signature Aesthetics: The hourglass design sets your frames apart in a competitive market.
- Builder-Friendly Features: Machining allowances save time and ensure professional results post-welding.
- Tolerance Assurance: Critical interfaces held to ±0.05 mm for perfect headset fit.
- Flexible Ordering: No MOQ means you order exactly what you need, when you need it.
Applications:
- Custom Titanium Road Frames
- High-End Gravel and All-Road Bikes
- Bespoke Mountain Frames
- Track and Fixed-Gear Projects
- Production Runs for Independent Brands
- Showcase Builds and Prototypes
Important Fabrication Note:
This headtube is designed for professional frame builders with experience in titanium welding and finishing. Post-weld machining (facing and reaming) is required to achieve final dimensions and ensure proper headset installation.
Request a Quote or Discuss Your Custom Requirements
